Multizone pressurized water temperature controllers. Multi-circuit systems for process control and increased productivity

HPDC by Gefond power packs represent a decisive step forward toward the use of energy-saving technologies by providing key operational benefits in addition to energy savings such as longer mold life, better casting quality, and reduced cycle time. All this translates into savings and increased productivity.

Designing innovative cooling systems together

High performance combined with energy savings, process optimization and predictive maintenance

Control unit with patented synchronized operation Greencasting

Software changes to facilitate human machine interface experience. User friendly interface to simplify user actions

Larger manifold for easier assembly and maintenance operations

Flow test carried out with flowmeter for higher measurement accuracy

TARGETED HEAT MANAGEMENT

L’innovativa tecnologia consiste nella sottrazione di calore in modo mirato e sincronizzato circuito per circuito, a differenza della termoregolazione tradizionale che consiste nel far circolare costantemente nello stampo un fluido (acqua o olio) a temperatura costante.
HPDC by Gefond grew out of an analysis of most diecasting plants during production: the heat input of aluminum to the mold is normally sufficient to keep it hot, and it is therefore unnecessary to heat the temperature control fluid during normal production.

ADVANTAGES IN PRODUCTION

La possibilità di differenziare la termoregolazione nelle varie zone dello stampo, unita a un maggior asporto termico, permette di ridurre il ciclo di lubrificazione aumentando pertanto la produttività e limitando i costi per lo smaltimento dei reflui.
In addition, a increase in productivity between 12 % and 14% thanks in part to a decrease in scrap and downtime related to mold maintenance Finally, the savings fromeliminating oil from the process should be emphasized.

GreenCasting, 400 and 600

Temperature control unit also ideal for minimal lubrication and structural jets

Greencasting

MINIMUM ENERGY CONSUMPTION

LESS THAN 2.35 KW CONSUMPTION IN THE COOLING PHASE

HIGH TEMPERATURE

OPERATING TEMPERATURE UP TO 180 °C

MULTIZONE

30 INDEPENDENT ZONES OF MOLD TEMPERATURE CONTROL

SIMPLICITY OF CONFIGURATION AND USE

INDUSTRY 4.0 PREDICTIVE MAINTENANCE

Energy saving with new multi-zone technology

3 greencasting case histories to see actual guaranteed savings.

3000 TONS PRESS: SAVINGS IN PRODUCTION
0 %
1800 TONS PRESS: SAVINGS IN PRODUCTION
0 %
700 TONS PRESS: SAVINGS IN PRODUCTION
0 %

DOWNLOAD GREENCASTING DATA SHEET

CONTACT US FOR INFORMATION OR A PERSONALIZED CONSULTATION

Greencasting mini the concentrated power

Energy saving and process optimization

Greencasting

MINIMUM ENERGY CONSUMPTION

LESS THAN 2.35 KW CONSUMPTION IN THE COOLING PHASE

HIGH TEMPERATURE

OPERATING TEMPERATURE UP TO 180 °C

MULTIZONE

5 INDEPENDENT ZONES OF MOLD TEMPERATURE CONTROL

SIMPLICITY OF CONFIGURATION AND USE

INDUSTRY 4.0 PREDICTIVE MAINTENANCE

DOWNLOAD GREENCASTING MINI DATA SHEET

CONTACT US FOR INFORMATION OR A PERSONALIZED CONSULTATION

Greenjet for jetcooling technology

High-pressure multi-zone temperature controller for plugs and microchannels

HIGH-PRESSURE WATER UNIT (7-19 BAR)

OPERATION WITH MAINS WATER

6 INDEPENDENT OUTPUTS

DOUBLE FILTRATION SYSTEM

DOWNLOAD GREENJET DATA SHEET

CONTACT US FOR INFORMATION OR A PERSONALIZED CONSULTATION

Greenjet 100 for jetcooling technology

High-pressure multi-zone temperature controller for plugs and microchannels

GreenJET100

HIGH-PRESSURE WATER UNIT (17 BAR)

100LT/MIN PUMP WITH INCREASED FLOW RATE TO CONNECT UP TO 100 MICROCHANNELS

6 INDEPENDENT OUTPUTS

DOUBLE FILTRATION SYSTEM

OPERATION WITH MAINS WATER

DOWNLOAD GREENJET100 DATA SHEET

CONTACT US FOR INFORMATION OR A PERSONALIZED CONSULTATION

Predictive maintenance: make your machines talk to Perpetual

Perpetual to anticipate failures and reduce downtime

Perpetual is the first artificial intelligence software for predictive maintenance in foundry.
Technology and automation to fully meet the needs of Industry 4.0.
HPDC by Gefond temperature control units are Perpetual ready.

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