Multizone pressurized water temperature controllers. Multi-circuit systems for process control and increased productivity
HPDC by Gefond power packs represent a decisive step forward toward the use of energy-saving technologies by providing key operational benefits in addition to energy savings such as longer mold life, better casting quality, and reduced cycle time. All this translates into savings and increased productivity.
Designing innovative cooling systems together
High performance combined with energy savings, process optimization and predictive maintenance
Control unit with patented synchronized operation Greencasting
Software changes to facilitate human machine interface experience. User friendly interface to simplify user actions
Larger manifold for easier assembly and maintenance operations
Flow test carried out with flowmeter for higher measurement accuracy
The innovative technology consists of subtraction of heat in a targeted and synchronized manner circuit by circuit
, unlike traditional thermoregulation, which involves constantly circulating a fluid (water or oil) in the mold at a constant temperature. HPDC by Gefond grew out of an analysis of most diecasting plants during production: the heat input of aluminum to the mold is normally sufficient to keep it hot, and it is therefore unnecessary to heat the temperature control fluid during normal production.
The ability to differentiate thermoregulation in the various zones of the mold, combined with a greater heat removal, makes it possible to reduce the lubrication cycle thereby increasing productivity and limiting the cost of wastewater disposal.
In addition, an increase in productivity between 12 percent and 14 percent thanks in part to a decrease in scrap and downtime related to mold maintenance. Finally, the savings from the elimination of oil from the process.
GreenCasting, 400 and 600
Temperature control unit also ideal for minimal lubrication and structural jets
MINIMUM ENERGY CONSUMPTION
LESS THAN 2.35 KW CONSUMPTION IN THE COOLING PHASE
HIGH TEMPERATURE
OPERATING TEMPERATURE UP TO 180 °C
MULTIZONE
30 INDEPENDENT ZONES OF MOLD TEMPERATURE CONTROL
SIMPLICITY OF CONFIGURATION AND USE
INDUSTRY 4.0 PREDICTIVE MAINTENANCE
Energy saving with new multi-zone technology
3 greencasting case histories to see actual guaranteed savings.
Greencasting mini the concentrated power
Energy saving and process optimization
MINIMUM ENERGY CONSUMPTION
LESS THAN 2.35 KW CONSUMPTION IN THE COOLING PHASE
HIGH TEMPERATURE
OPERATING TEMPERATURE UP TO 180 °C
MULTIZONE
5 INDEPENDENT ZONES OF MOLD TEMPERATURE CONTROL
SIMPLICITY OF CONFIGURATION AND USE
INDUSTRY 4.0 PREDICTIVE MAINTENANCE
Greenjet for jetcooling technology
High-pressure multi-zone temperature controller for plugs and microchannels
HIGH-PRESSURE WATER UNIT (35 BAR)
OPERATION WITH MAINS WATER
4 INDEPENDENT OUTPUTS
DOUBLE FILTRATION SYSTEM
Greenjet 100 for jetcooling technology
High-pressure multi-zone temperature controller for plugs and microchannels
HIGH-PRESSURE WATER UNIT (17 BAR)
100LT/MIN PUMP WITH INCREASED FLOW RATE TO CONNECT UP TO 100 MICROCHANNELS
6 INDEPENDENT OUTPUTS
DOUBLE FILTRATION SYSTEM
OPERATION WITH MAINS WATER
Predictive maintenance: make your machines talk to Perpetual
Perpetual to anticipate failures and reduce downtime
Perpetual is the first artificial intelligence software for predictive maintenance in foundry.
Technology and automation to fully meet the needs of Industry 4.0.
HPDC by Gefond temperature control units are Perpetual ready.
