GreenCasting, 400 and 600
Temperature control unit also ideal for minimal lubrication and structural jets
MINIMUM ENERGY CONSUMPTION
LESS THAN 2.35 KW CONSUMPTION IN THE COOLING PHASE
HIGH TEMPERATURE
OPERATING TEMPERATURE UP TO 180 °C
MULTIZONE
30 INDEPENDENT ZONES OF MOLD TEMPERATURE CONTROL
SIMPLICITY OF CONFIGURATION AND USE
INDUSTRY 4.0 PREDICTIVE MAINTENANCE
MANIFOLD
The New Design
Continuous improvement is at the heart of Gefond’s research and development philosophy. The key innovation lies in its multichannel capability: a single unit can manage up to 30 separate circuits via a manifold controlled by pneumatic valves. This year, the focus has been on optimizing the manifold, the key interface between the control unit and the mold. The new design improves ergonomics and operator safety by simplifying connection and disconnection procedures while protecting both the hydraulic system and the user. Furthermore, it simplifies maintenance operations, improves the system’s overall efficiency, and extends its service life thanks to the separation of the hydraulic and pneumatic systems.
ENERGY SAVING
Temperature control unit also ideal for minimal lubrication and structural jets
Gefond’s HPDC Greencasting temperature control units now include a new remote monitoring feature, which allows operators to check performance anytime, anywhere.
Thanks to a simple device that requires no connection to the company’s internal network, users can monitor parameters such as real-time and historical energy consumption, temperature, and pressure. The web platform, offered as a service to customers, enables a 360° operational analysis of the equipment.
Particular attention has been paid to energy monitoring, reinforcing one of the system’s key strengths: high energy efficiency while maintaining the same performance as alternative technologies. Thanks to its patented energy-saving technology, Greencasting enables savings of up to 85% in electricity consumption compared to conventional control units.
Energy saving with new multi-zone technology
3 greencasting case histories to see actual guaranteed savings.
Greencasting 200 the concentrated power
Energy saving and process optimization
MINIMUM ENERGY CONSUMPTION
LESS THAN 2.35 KW CONSUMPTION IN THE COOLING PHASE
HIGH TEMPERATURE
OPERATING TEMPERATURE UP TO 180 °C
MULTIZONE
5 INDEPENDENT ZONES OF MOLD TEMPERATURE CONTROL
SIMPLICITY OF CONFIGURATION AND USE
INDUSTRY 4.0 PREDICTIVE MAINTENANCE
The new Thermochef software makes the Greencasting system even more intuitive. Although it was already known for its ability to optimize quality and efficiency, configuration used to be a time-consuming process.
By entering basic production parameters (casting weight, aluminum temperature, runner length, etc.), Thermochef automatically generates an initial processing recipe, which can then be refined based on the results obtained.
This innovation drastically reduces setup times for new molds and production cycles, simplifying startup, reducing operational complexity, and increasing the foundry’s overall productivity.
Predictive maintenance: make your machines talk to Perpetuo
Perpetuo to anticipate failures and reduce downtime
Perpetuo is the first artificial intelligence software for predictive maintenance in foundries.
Technology and automation to fully meet the needs of Industry 4.0.
HPDC by Gefond temperature control units are Perpetuo ready.
