HPDC by GEFOND revolutionizes the way foundry molds are thermoregulated
Model: Greencasting TG 400 – 36 Kw – Press tonnage: 750 ton.
Customer: SUPERPAR – Turkey
FLUID USED BEFORE THE TEST: OIL
-14%
CYCLE TIME REDUCTION
+15%
INCREASED PRODUCTION
80%
ENERGY SAVING
€ 160,000 ANNUAL COST SAVINGS
Gefond optimized the mold thermal, reducing the cycle time by intervening on the lubrication times. In fact, by running the cooling circuits separately, the need to use the lubricator to cool critical points has disappeared.
This was possible while maintaining the quality in terms of rx of the printed parts. The area around the press also looks tidier due to the presence of only two water pipes. MAINTENANCE TIME AND COSTS ARE THUS ALSO REDUCED.
During the working phase, the committed power is 2.5 kw (power absorbed by the pump), and this has resulted in an 80% ENERGY SAVING compared to the previously used oil system.
Model: Greencasting TG 600 – 54 kw – Press tonnage: 750 ton.
Customer: PRESSOFUSIONI SEBINE – Italy
FLUID USED BEFORE THE TEST: OIL
-15%
CYCLE TIME REDUCTION
+15%
INCREASED PRODUCTION
50%
ENERGY SAVING
€ 120,000 ANNUAL COST SAVINGS
Die castings Sebine wanted to optimize the process of the production cycle in a very stringent way and commissioned Gefond to come up with an innovative solution for mold thermoregulation. The Greencasting TG 600 temperature controller was tested, which, thanks to its ability to handle up to 30 cooling circuits, made it possible to SOLVE CRITICAL MOLD PROBLEMS, REDUCE CYCLE TIME AND LUBRICATION TIME, THUS INCREASING PRODUCTIVITY AND QUALITY.
During the working phase, the power consumed by the HPDC by GEFOND temperature controller is only 2.5 kw (pump absorption). Therefore, a 50% ENERGY SAVING compared with the oil system used by the customer was calculated.
Model: Greencasting TG 500 – 50 Kw Press tonnage: 750 ton.
Customer: COSTAMPRESS – Italy
FLUID USED BEFORE TEST: OIL OIL.
-10%
CYCLE TIME REDUCTION
+15%
INCREASED PRODUCTION
77%
ENERGY SAVING
€ 90,000 ANNUAL COST SAVINGS
On the occasion of the test for water free lubricates, which needs a perfect cooling system, Costampress with the advice of Gefond used the Greencasting by Gefond TG 500 temperature controller that can MANAGE MORE COOLING CIRCUITS SEPARATELY. Greencasting has made it possible to SOLVE CRITICAL MOLD PROBLEMS, REDUCE CYCLE TIME AND LUBRICATION, THUS INCREASING PRODUCTIVITY AND QUALITY.
The small amount of power used during the work phase resulted in a 77% ENERGY SAVING compared to the oil system previously used by the customer.
Model: Greencasting TG 500 – 50 Kw Press tonnage: 750 ton.
Customer: COSTAMPRESS – Italy
FLUID USED BEFORE THE TEST: OIL
-10%
CYCLE TIME REDUCTION
+15%
INCREASED PRODUCTION
70%
ENERGY SAVING
€ 90,000 ANNUAL COST SAVINGS
On the occasion of the test for water free lubricates, which needs a perfect cooling system, Costampress with the advice of Gefond used the Greencasting by Gefond TG 500 temperature controller that can MANAGE MORE COOLING CIRCUITS SEPARATELY. Greencasting has made it possible to SOLVE CRITICAL MOLD PROBLEMS, REDUCE CYCLING AND LUBRICATION TIME, THUS INCREASING PRODUCTIVITY AND QUALITY.
The small amount of power used during the work phase resulted in a 77% ENERGY SAVING compared to the oil system previously used by the customer.
Model: Greencasting TG 400 – 36 Kw – Press tonnage: 1200 ton.
Customer: Italy
FLUID USED BEFORE THE TEST: WATER
-10%
CYCLE TIME REDUCTION
+5%
INCREASED PRODUCTION
75%
ENERGY SAVING
€ 60,000 ANNUAL COST SAVINGS
The customer engaged Gefond to support them in improving the thermal of multi-circuit molds with the goal of saving energy costs. Greencasting TG 400 has been installed. The goals set before the test were achieved: thanks to the only 2.5 kw used during the work, it was calculated, IN ADDITION TO THE INCREASE IN PRODUCTIVITY, A REDUCTION IN ENERGY COSTS BY 75% compared to the previously used water temperature controller.
Although the most significant advantages stand out in switching from an oil-based temperature controller to a water-based temperature controller, Greencasting has demonstrated the achievement of an ANNUAL ECONOMIC SAVING OF 60,000 EUROS while maintaining the same fluid.